PCB Prototype

Rapid PCB Prototype Service

Category: Board Design

Zero Cost Online EDA Tool Offered on EasyEDA

Zero Cost Online EDA Tool Offered on EasyEDA

About EasyEDA

EasyEDA is Captivated With Innovation

We are manufacturers, hackers and engineers. When we would like to design and develop several electronic products several years ago, we invested weeks attempting to discover the correct software. We called for schematic capture, spice simulation and PCB layout yet we wanted it not to be just for Microsoft windows and we did not like the thought of having to pay lots of cash to obtain a substantial program suite and next spend a few months learning to benefit from it.

Our aim is to enable designers move on from thought to crafted prototype more speedily by offering extensive important information and collaboration software programs for electronic design. Whether you’re a hobbyist attempting to test your very first project or a master industrial engineer looking for a yields turbo charge, our aim is to take away the boredom in bringing a idea to life. We would love to hear what you are working away at or any tips about how we can help you, for that reason don’t hesitate to email us.

To conclude, EasyEDA will create for you a simplier EDA experience, in order to delight in more of the voyage from a concept to a product.

Business Line And Pricing

There are no absolutely free business models; EasyEDA has to backup itself and because of this it must take care of the staff in the mean time.

Aiming to present you with a disruptive innovation, we offer an excellent cost-free web based EDA tool, yet , we make an effort to earn income from some other services, such as offering PCB orders, PCB assy, advertising and marketing and special project reviews by our certified electronics engineers.

You can use EasyEDA, we promise EasyEDA’s foremost features are at no cost to every body.

Get Hold of Us

Addr.:

30A, Area A, Shennan Garden Bldg, Nanshan, Shenzhen , Guangdong
Zip Code: 518000

Business development/co-operation:
Dillon@easyeda.com

All the other inquiries:
Support@easyeda.com

 

Better Circuit Board Design Meant for Trouble-free Assembling

Better Circuit Board Design Meant for Trouble-free Assembling

assembling

There is no doubt that maintaining the cost of your Printed Circuit Boards and their assemblage minimal is a significant part of planning your order. We have built up a listing of Electronic Board design recommendations to aid you with your Circuit Board design for easier assemblage process. Below are items to remember when designing your board to help in keeping the Circuit Card assy cost low.

No.1. Make use of a good drawing package that will locate the components you’re using on the Electronic Circuit Board.

#2. View your Gerber and Excellon files with independent viewers, not just the one presented to you by your design package.

No.3. Talk over with your Electronic Circuit Board assemble service provider to guarantee the finish you chose will do the best with their assembling processes.

No.4. Begin by placing the parts that call for a particular location first.

#5. Leave no less than 100 mils between the components and the Circuit Board border.

#6. Try and space out the components evenly both horizontally and vertically, and orient Electronic Circuit Board components to the same direction whenever you can. Guarantee that the location of polarized parts is exactly the same. Prevent installing your parts at angles apart from 0 or 90 degrees

Number7. When it is essential to include elements on both the sides, keep very sensitive, massive, or through-hole components on the primary side. At the same time, any parts which require special focus need to be kept on the primary side of the Electronic Circuit Board too.

Number8. When you are determining on where to put electronic elements, essentially try to minimize copper trace lengths.

Last but not least , Evaluate the volume of the run. In case you’ve got a low volume then Printed Circuit Board assy by hand is a sensible option. If you have a high volume run, it’s the most affordable to make use of mechanized Printed Circuit Board assemblage. What’s more, the quantity is not only dependent upon the volume of PCB boards bought but also the volume of parts on every one Circuit Card. Be sure to ask your Circuit Board assembler to know very well what volume your run is considered as.

 

Market research: Corporations are Attempting to Conduct PCB Board Prototyping From Within

Market research: Corporations are Attempting to Conduct PCB Board Prototyping From Within

Polling of printed circuit board (PCB) designers and producers, domestic electrical engineers, OEMs and other people keen on 3D-printed PCBs and circuits unveils that there’s boosting desire for internal prototyping for study and product development. The passion is principally keen among the companies which shell out at least as much as $100,000 on a yearly basis for prototyping support.

Of the upwards of 975 participants – standing for 31 industries and disciplines and 25 nations – taking part in the survey directed by Nano Dimension Ltd., 70 % invest roughly $50,000 and 14 percent stated they spend more than $50,000 every year on circuit board prototyping. At the same time, a full 16 %, or 142 answerers, are forking over in excess of $100,000 to outsourcing prototyping suppliers each and every year. The vast majority of answerers mentioned that the prototyping service fees were huge basically because they need the manufacture of complicated, multi-layer PCB boards – with 66 percent of the people surveyed mentioning their designs incorporate multiple layers.

prototyping-service-2016-china

While upwards of 9 in 10 answerers mentioned their companies depend upon off-site prototyping facilities presently, approximately 2 in three stated they feel their intellectual property (IP) is susceptible when they do it. Many suggest they expect ways for producing their own circuit boards internally.

“Designers and technical engineers plainly need speedier turn-around times and decreased threat each time mailing their design docs for prototyping,” said Simon Fried, Nano Dimension’s CBO and a company co-founder. “But with a lot of the producing houses situated in China, timeliness isn’t an option. In reality, usually they end up with PCBs for production which are not improved as much as they desire as a consequence of the long lead times. And sending designs generally goes up the chances which the IP could be duplicated or stolen.”

Despite the fact that the prototyping houses are really known partners, the time constraints regarding outsourcing can stifle innovation. A great many designers rely on “safe” circuit board designs other than exploring innovative new ideas lest they may bring about a couple of iterations – and raised delays – with the prototyping factory.

“With inventive choices for instance Nano Dimension’s DragonFly 2020 3D Printer, the electronics can eventually catch up to other types of manufacturing which have benefited from additive manufacturing,” Fried said. “Our survey proves the drive is out there, and the market is all set for 3D-printed PCB boards that can be manufactured on-site soon and cheaply.”

Nano Dimension, a leader in 3D printed electronics, sponsors the research on its web-site. Contributors stand for industries which range from electronic circuit board makers and OEMs to engineering, defense, manufacturing, aerospace, electronics, medical-related, sensors and wearables, telecoms, energy and more.

 

Mouser brings SPICE simulator to MultiSIM Printed Circuit Board software tool

Mouser brings SPICE simulator to MultiSIM Printed Circuit Board software tool

The newest MultiSIM BLUE version of the NI Multisim PCB board design program which is offered by Mouser Electronics is the Premium version incorporates a Berkley SPICE simulation environment.

About SPICE

SPICE (Simulation Program with Integrated Circuit Emphasis) is a general-purpose, open source analogue electronic circuit emulator. It is a program utilized in integrated circuit(IC) and board-level design to examine the integrity of PCB designs and also to predict circuit behavior.

This can be utilized to design and imitate circuits in advance of laying them out in physical prototypes. Also to help in organising schematics, hierarchica design functionality are already included consequently engineers can easily incorporate classification blocks in place of a circuit and then repeat it in other sections of the design for them to save hours.

The new Advanced version additionally includes backward and forward annotation abilities, permitting engineers to move improvements from a schematic to a circuit board layout environment or from layout to schematic.

Mouser Electronics has been providing the MultiSIM BLUE cost-free PWB design software, made by National Instruments, for two years.

The NI MultiSim Component Evaluator by Mouser makes use of the Berkeley SPICE emulator engine and contains a pre-installed component library coming from the distributor’s linecard.

MultiSIM BLUE supports pre-layout design convergence analysis and mixed-signal simulation, and can certainly take care of electronic components as challenging as BGAs with around 1,000 pins on-pin-pitches as small as 0.8 millimeters.

The software program furthermore provides a 3D visual images of the electronic circuit board devoid of restrictions on the shape and size of the electronic circuit board. The PCB layout attribute makes it possible for up to 64 layers, and is also best with standard output file forms for instance, Gerber 274X and 274D, DXF, 3D DXF, 3D IGES along with IPC-D-356A Netlist for convenient design output and verification.

The Mouser online community supplies the engineer with documentation, downloads, instructional videos and user communities.

 

Rigid-flex Electronic Circuit Board Design Eliminates Healthcare Wearables Obstacles

Rigid-flex Electronic Circuit Board Design Eliminates Healthcare Wearables  Obstacles

The majority of electronic circuit boards in today’s times are merely rigid plates to connect circuitry. However, that’s changing rapidly; the interest in flexible circuit boards (or flexible circuits) is rapidly raising mostly as a consequence of the engaging wearable product market. Possibly the largest segment of that market is the medical care industry where wearable devices will be helpful to gather all kinds of physical details for examination and study, and also individual health use. Presently wearables are offered to track beats per minute, blood pressure levels, glucose, ECG, muscle movement, and a lot more.

rigid-flex-electronic-circuit-board

The wearable devices bring quite a few issues for circuit board designers that rigid boards do not. Listed below are some of such problems along with what designers are able to do to help remedy them.

3 Dimensional Design

While every PCB is actually 3 dimensional, flexible circuits permit the entire assy to be bent and folded to adapt to the package that the merchandise takes up. The flexible circuitry is folded in order that the rigid electronic circuit boards fit into the item package, taking up room.
There’s a lot more to the design, so the increased challenges, than merely connecting the rigid boards. Bends need to be perfectly designed so boards fall into line where they’re meant to mount, while not placing force on the connection points. Up until recently, engineers actually used “paper doll” models to simulate the printed circuit board assy. At this point, design tools are obtainable that come with 3D modelling of the rigid-flex assembly, making it possible for easier design and much greater precision.

Small Products and Dense Circuits

By definition, wearable goods are required to be small and highly discreet. Before, a medical “wearable” just like a Holter heartrate monitor integrated a pretty big exterior device with a neck strap or maybe belt mount. The recent wearables are tiny and attach straight away to the sufferer without any or few external wires. They pick up various data and are able to even process a few analyses.

An unobtrusive device mounting straight to the patient demands flexible circuitry and intensely compressed layouts. Moreover, the board shapes tend to be spherical or even more uncommon shapes, requiring creative placement and routing. For this kind of tiny and densely-packed boards, a PC board tool that is improved for rigid-flex designs helps make addressing strange shapes a lot easier.

Stackup Design is very important

The stackup – the map of the circuit board layers – is extremely important when working with rigid-flex techniques. If possible, your PCB design software has the capability to design your stackup including both the rigid and flex parts of the assy. As said before, the layout of the bending area ought to be designed to help ease the pressures on the traces and pads.
One of the greatest troubles with rigid-flex designs is qualifying multiple producers. After the design is accomplished, all aspects of the design should be communicated to the board fabricator in order that it will be effectively manufactured. However, the best practice is to find one or more makers at the beginning of the design and team up with them to ensure that your design meets their production specifications as the design moves forward. Working together with manufacturers is made simple by using standards. In such cases, IPC-2223 is the vehicle for communicating with your fabricators.

The moment the design is completed, the data package must be assembled to hand-off to be made. Whilst Gerber still is employed for standard PCBs in some companies, in terms of the challenges of rigid-flex, it is highly recommended by both PCB software program providers along with manufacturers that a more intelligent data exchange format be utilized. The two most well-known intelligent formats are ODG++ (version 7 or higner) and IPC-2581, as both versions precisely designate layer specifications.

 

Overall PCB Services located within Asia

Overall PCB Services located within Asia

PCB Layout Consultants are around to help you grow your resources and furthermore hasten your PCB prototyping time span.

Only hand in some general design info, and we’ll get you an offer for the work. We will do the board layout, and we will moreover place your board order for you. You heard right, you mail us the schematic, board outline, & BOM (with component datasheets), we can send you the concluded design file and handle empty boards. The boards have the origin design file, so you and your employees can easily pick up from where we left off, make any important changes, and re-order, as required.

pcb-services-located-within-asia

Our PCB Layout Services Involve:

Presenting skills for the physical layout of your accomplished schematic design. Working from a CAD software design file, or a netlist are really sought after.

Conducting the physical layout of your design in costless, fully-functional PCB design software program.
During manufacture, you can add the other services (electrical test, assemblage, etc.).
Offering to you the design file with your achieved Printed circuit boards.

Be Aware: This service Is Unable To Contain preparing schematics for your design or revealing components for your Bill of Materials. The schematic design and parts specification portions of the design process are based upon an in-depth familiarity with the design constraints for the Printed circuit board prototype project.

Schematic

Bare minimum desired is a schematic design or a netlist file:
Schematic design data file needs to be in one of the subsequent formats:

PCB123 (desired)
Altium
OrCAD Schematic
Netlist file (In Protel or Tango format)

The schematic should really be whole, and verified by the buyer, earlier than PCB design start out.
In case you offer a netlist, the schematic and the netlist must be in complete agreement.

Bill Of Materials

We mandate that you indicate every individual part for your design. We don’t have an understanding of your specifications and application parameters as well as you do. Exact footprint data for every part is additionally needed. A wide range of parts come in all sorts of footprints. A complete datasheet for each component is the most beneficial tactic to deliver this requirement. If you happen to present us with a netlist, the schematic and the netlist need to be in agreement .

Board Outline

You may get the board outline with PCB123, and share it with us directly(Most recommended). It’s possible to supply IDF file from Mechanical CAD software tool; we are able to transfer that data files directly onto PCB123. (Remember that: Some CAD tool IDF files are probably not capable of being imported).

 

Prototype PC board Assembly

We’ve professional understanding of presenting prototype board assembly with surface-mount (SMT), thru-hole (THT) and combined tech elements.

Quick turn and low-priced Prototype Assembly Services

Our Prototype PCB Assembly is a professional service which enables us to take difficult designs, ready them for assembly, and test them out free of your having to be concerned with PWB assy quality. The prototype PCB assy section of our manufacturing area features a unique layout design that enables the adaptable usage of both programmed and manual components-loading stations. Our team is qualified and experienced in maintaining fine-pitch parts as well as BGAs for high density FR-4 circuit cards. We are capable of manufacturing prototype PC board assemblage quantities of 1-25 PWBs.

Turnkey PCB board assemblage is our prime task, even at the prototype level. We have occupied expert engineers and created helpful principles for just about every move of the PWB manufacturing process so our shoppers are able to profit from our PCB prototyping, components finding and PCB board assy services. Furthermore, we provide you with a fractional Turnkey service that offers us the ability to build element kits according to the customer’s standards.

Our PCB board assemblage service involves the seeking of components. This allows you to put emphasis on what you do best: layout design. We have a special sourcing crew who works with different providers and representatives to invest in elements according to client demands, and finishes these purchasing routines in a most efficient way. We now have innovative systems for ideal selection of packaging (cut tape, tube, bulk, and so forth.) to help reduce the total cost. Additionally, we are capable of cross-referencing components and searching for hard-to-find and obsolete components. Clients can be feel comfortable knowing that when we replace parts they are high standard since we only use the component numbers and makers specified by the BOM. We will never alter your original layout design. Part substitutions take place only with your permission.

The very final turn-key cost comes with assembly labour charges, bare board rates, and parts cost. On our website, it is possible to attain an quick web-based quote for prototype PWBs and assembly. It’ll give “PCB + Assembly ” expenses within minutes. Charges are in line with the rates of Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a specific supplier.

We understand the value of timely shipping and delivery. The sooner the components are ordered, the sooner we’ll get going circuit board manufacturing. We seriously assess engineering inquiries and associated components concerns with our consumers previous to getting started with circuit board assembly. The average time consumed for turnkey circuit card assy is a couple weeks, which may be further lessened in case there are not any hard-to-find parts or perhaps documentation flaws.

For a prototype assy estimate, you can email the subsequent data files to sales@ :

BOM listing
Gerber files
Volume requested

Our group are capable to manage the entire process, including the seeking of all the parts (printed circuit board and parts), online order tracking and their management, PWB assy, quality control and delivery.

We have specialists to deliver fast turnaround, Prototype circuit card assy with surface-mount (SMT), through-hole (THT) and mixed-technology parts. Our efficient as well as quick prototyping service crew can easily assemble circuit boards in as low as Twenty-four hours.

 

Low-volume PCB Assembly

Fastbom supplies short-term circuit board assemblage services, per the needs you have, with plants in China to get the cheapest cost for our consumers.

Our Small quantity PCB Board Assemblage Services Comprise of

BOM Generating
Design for Testing
Design for Manufacturing
Auto-routing and Hand-routing

Small-quantity PCB Board Assemblage

Fastbom is a good, electronic contract manufacturer (ECM) with a full attention to low-quantity, turnkey, circuit card assy services. The turnkey service involves Design for Manufacturing and Design for Testing services.

Design for Fabrication Service

In order to avoid certain engineering issues that may possibly hamper the production process , which would possibly result in delivery hold-ups, we take advantage of a Design for Manufacturing service which acts as a way of reviewing the quality of the customer’s engineering docs e . g . Gerber files, bill of materials, assy drawings, and circuit diagrams. Additionally, it will panel the PCB boards, examine your components list to check its accuracy prior to the elements being bought, and recommend a solder mask to achieve high output rates. Fastbom can deliver price discounts to its consumers because of incorporating its DFM service into its printed circuit board assemblage.

Design for Testing Service

To hasten your circuit card testing procedure and give guidelines on where to insert test points all over your printed circuit board , Fastbom makes use of a Design for Testing service. References pertaining to probe types, fixtures, and testing limitations are offered by this service. The DFT service will confirm that your testing requirements, problem diagnosis processes, troubleshooting guidelines, as well as other references are well-designed.

Pre-production Test Boards

In order to avoid the threats and additional expense of re-doing, Fastbom will at first fabricate a limited number of circuit boards and send them to you for examination before fabricating the full order. On validation of an order for full-scale production, we are going to verify all fabricated boards, and validate the ball grid array and the quality of the leadless part assy through an X-ray inspection system. PCB boards will not be sent until every area of concern have been completely dealt with.
low-volume-pcb-assembly

Some other Solutions to Decrease Your Expenses

Fastbom likes maintaining long-life interactions with its clients. We present even more cost reductions to our long run shoppers by not demanding additional costs for NRE and stencils on up coming orders. On top of that, we spread cost per component discounts to our shoppers since we work with part providers who provide Fastbom volume discounts. Our international distributor partnerships empower us to get superior parts at cost-effective prices. We make every effort to guarantee our customers get the finest quality that a turnkey PCB service supplier may give.

The Best Way To Get a Price quote

It’s possible to place a low-volume order and receive a PCB assembly price. Simply send your BOM listing along with Gerber files to us. We’ll respond in a short time.

Turnkey Circuit Board Assembly

Ever since its beginning in the year 2001, FASTBOM has emerged as a trusted electronic contract manufacturer(ECM) to meet the demand of rapid turn-key PWB assy solutions.

100 % and Incomplete Turn-key

PCB Assy Services

We assure you
Quick turn-around
Prototype and / or Production Accepted
Blank Boards, Components & Assembly
Instant On-line Quote

Turnkey Electronic Circuit Board Assembly Services

FASTBOM is in a position of offering full turnkey and partial turn-key electronic circuit board assembly solutions. For full turn-key, we take care of the complete process, integrating preparing of printed circuit boards, sourcing of parts, order tracking on the net, ongoing overseeing of quality as well as final assembly. Whereas for partial turn-key, the purchaser can provide the PCBs and a few parts, and the remaining parts will be handled by us.

How to receive a quote for Turn-key printed circuit board assembly solutions?

Circuit board Quote via the Internet:

An Prompt PC board price can be quoted after selection of a few options. Mouse click PCB price estimator to obtain a quick Quote for PCB board fabrication.

Printed Circuit Board Assy Quote:

This is an additional instant quote for the cost of labor for circuit card assemblage. Click circuit card Assy Quote to get an instant quote for Printed circuit assy.

BOM Prices:

In order to get yourself a BOM price in a day, e-mail the BOM file to sales@. Be sure you contain all details such as volumes, reference designators, and producer name and even part NO..

Supported Assy Capabilities:

Different types of Assemblage

THD (Thru-Hole Device)
SMT (Surface-Mount Technology)
SMT & THD combined
Two sided SMT and THD assy

Order Volume Allowed

1 – 5,000 boards

Parts

Passives parts, smallest size 0201
Fine pitch to 8 Mils
BGA, uBGA, QFN, POP and Zero-Lead chips
Connectors and terminals

Component Package

Reels
Cut tape
Tube and tray
Loose parts and bulk

PCB board measurements

Minimum dimension: 0.2″ x 0.2″ (5mm x 5mm)
Biggest measurement: 15″ x 20″ (381mm x 508mm)

PCB shape

Rectangle-shaped
Circular
Slots and Cut-outs
Difficult and Unusual

PCB board type

Rigid FR-4 boards
Rigid-Flex boards

Assemblage procedure

Leaded process
Leadless (RoHS)

Design data format

Gerber RS-274X, 274D, Eagle as well as AutoCAD’s DXF, DWG
BOM (List of materials) (.xls, .csv, . xlsx)
Centroid (Pick-N-Place / XY file)

Sales & support

Email
Cellular phone
Real-time chat at working period
Calculator web page for PCB and assy

Testing Steps

  • Visual Inspection
  • X-ray Inspection
  • AOI (Known as: Automated Optical Inspection)
  • ICT (Known as: In-Circuit Test)
  • Functional testing

Turnaround time period

1 To 5 days for just PCB board assembly
10 -16 days for entire Turnkey PC Board Assemblage

 

Cheap Fast Circuit Card Parts Procurement

We have build a components sourcing and procurement panel to address the logistics and purchasing PCB board assy parts. It uses a quality-controlled, well established purchase procedure that makes certain immaculate electronic components finding. This has permitted us to present board assemblage services at the most efficient price in the worldwide, electronic contract manufacturing (ECM) sector.

Good quality Components

We purchase electronic elements of high quality from respected channels and vendors which can reassure the best value components for our clients. In accordance with the buyer’s requirement, additionally, we shall get components from brands suggested by the purchaser. We avert replacing parts or using a supplier that is not acceptable to the buyer. We have cultivated long lasting relationships with the majority of electronic component manufacturers just like Avnet, Digi-Key, Arrow Electronics, Farnell, Future Electronics, Newark, Samtec, Mouser Electronics,, and many others. As we buy components in big volume, we can deliver amazing prices to our consumers.

Hard-to-Find Parts Finding

We have the ability to find difficult-to-find, dated, and very long lead-time parts. In recent times, we’ve built a wide-ranging network of global sources, that has made it easier for us to acquire ICs made in Japan,Korea,Taiwan,, and various regions across Asia. If a replacement or cross-reference part is required, we seek the customer’s agreement first.

Lead-Times and Costs

Almost all of the component orders can be done in approx . 5 to 7 working days from the first order day. We take advantage of barcode and RFID labeling to hasten up the acquisition and stock management procedures. Precise stock-in-hand info in our native warehouse can be attained by using this kind of cutting edge automation technology. On top of that, we undertake in depth quality inspection for all of the components before they are stocked in warehouse facility.

Our all-inclusive and efficient sourcing program has allowed us to provide an cheap service to our customers without any handling costs. Our goal is to make electronic circuit board fabrication and assembly our task, and make it possible for our customers to consentrate on electronic engineering and circuit design and layout.

 

Zentech rises skills in board design and contract making with IDS purchasing

Zentech rises skills in board design and contract making with IDS purchasing

zentech

Zentech Manufacturing Inc

Business owners of contract manufacturing specialist Zentech Manufacturing Inc. Windsor Mill, Md., are growing their company’s comprehension of printed circuit board design and prompt prototyping with their buying Interconnect Design Solutions (IDS) LLC in Mount Pleasant. Terms of the transaction were not published.

IDS makes a speciality of PWB (printed wiring board) design, mechanical engineering, fast prototyping, and contract fabrication. The corporation has distinctive understanding of printed wiring board and mechanical engineering consultation for aerospace, automotive, telecommunications, and gadgets applications.

Zentech is an enlarging electronics agreement manufacturing service provider which is focused on printed circuit board set-up, examining, and layout services. The agency for the most part provides the defense, aerospace, medical devices, industrial controls, computer, and telecommunications market sectors.

Last May, Zentech acquired contract company Colonial Assembly and Design LLC in Fredericksburg, and the IDS purchasing moreover improves its engineering solutions prowess.
“The buying IDS, combined with the May 2015 acquiring Colonial Assembly and Design LLC and Zentech’s sound capabilities, features impressive engineering services ability, with multiple Zentech design facilities now logically located all around our key Eastern Seaboard sector,” claims the CEO and president Matt Turpin.

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